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NovoFire® aluminium systems

Systems for doors and walls

NovoFire® aluminium profile frames are the perfect solution for modern property construction. With their elegant surface finishes, timeless design and numerous models, they offer virtually limitless possibilities for ambitious architects and planners when designing transparent fireproof and smokeproof seals in building interiors. Single and double leaf doors with fanlights and side parts offer numerous versatile combination options.

NovoFire® systems are particularly stable thanks to the profile wall thickness of 4 mm, and extremely compact thanks to the single fire resistant core that is anchored to the centre of the profile. This produces a uniform visible width of 150 mm for all models. Following numerous requests, an “anodized aluminium” surface finish that looks like stainless steel has been added to the range.

Your advantages at a glance!

Smoke leakage characteristics as per DIN 18095
Fire resistance classes T30 (EI2 30) / F30 or T90 (EI2 90) / F90 as per DIN 4102
Burglar resistance as per EN V1627 for T30 (EI2 30) doors in classes RC1 or RC2, optionally also available in RC3
Single or double leaf smokeproof/fire resistant doors can be combined with fixed elements with any sash bar spacing up to 4.0 m (F90) or 5.0 m (F30) in height
Overhead door closer, electric opener or panic functions as per EN 179 or EN 1125 can be integrated
All of the systems are identical in appearance, and the doors, side parts and fanlights can be combined at will
Flush fitting frame and door profiles
Numerous possible applications and maximum scope for design

NovoFire® aluminium systems: the details

System description
Aluminium door unit made of single chamber hollow profiles. In combination with an automatically lowerable floor seal, this door is tested for smoke protection in accordance with DIN 18095. Visible width of frame and leaf: 150 mm, pedestal height: 98 - 238 mm, installation depth: 74 mm (T30) (EI₂ 30)) or 90 mm (T90 (EI₂ 90)). The inactive leaf on a double door unit must not be less than 500 mm. The units are pre-assembled for installation.

Hardware
Mortice lock, pre-assembled for profile cylinder, handle or knob-lever sets with oval rosette plates in aluminium, stainless steel or plastic. The inactive leaf is fixed by a rebate retracting bolt at the top. A panic function that complies with EN 179 or EN 1125 is also possible as an alternative. Slide channel overhead door closer as per EN 1154, e.g. GEZE TS 5000/Dorma TS 93, integrated door closing systems (Dorma ITS 96) for RS and T30, swing door operator as per DIN 18263 / DIN 18650.

Hinges
Two 2-part aluminium bolt-on hinges on each leaf, three-dimensionally adjustable; we recommend the use of three hinges on doors with swing door operator. Roller hinges are available instead of screw-on hinges on request.

Surface finish
Anodized, stainless steel finish or powder coated (RAL Classic of choice).

Glazing
Laminated (LSG) or tempered (TSG) safety glass. Glazing options and panel fillings, profiles with one-sided glass rebate and glass holding strips on the opposite side of the hinges, dry glazing with EPDM seals.

Fixed glazing
Surface flush connection to the door, stand-alone versions are also possible, slanted versions or T connections are optionally available. The frame bars must be unbutted over the entire height of the fireproof glazing.

Tubular frame doors with special features

... in attractive variants

Tested for smoke- and fireproofing as the basis, but enhanced with special features. This is what makes NovoFire® a series that offers a huge range of options. Wood decor or wood feel, tinted glass in a choice of colours - individual configurations enable the system to blend in with any architectural design.

Your advantages at a glance!

Single and double leaf door units possible
Available in fire classes RS, T30 (EI2 30) and T90 (EI2 90), tested to EN 1634-1 and DIN 4102
In combination with an automatically lowerable floor seal, these doors are tested for smoke protection in accordance with EN 1634-3 and DIN 18095
Screw-on and roller hinges for RS, T30 (EI2 30) and T90 (EI2 90), as well
All models have the same visible width of 150 mm.
Units are delivered ready for installation

Hinges
Only two 3-part roller hinges on each leaf up to a door height of 2.50 m, two-dimensionally adjustable; we recommend the use of three hinges on doors with swing door operator. Further hinge options, such as screw-on hinges NovoFire® tubular frame doors offer planners and property owners huge scope for cleverly combining shapes, surfaces and materials. Wood decor, for example, has a textured surface finish that is virtually indistinguishable from real wood. Further metallic decors and tinted glazing offer huge scope for individual designs ranging from cool tech to naturally elegant.

Attractive surface finishes

Anodized aluminium, stainless steel finish or top powder coating
(RAL Classic of choice)
Steel with primer powder coating in RAL 9002 (grey white) or
optionally top coated (RAL Classic of choice)
Decors, e.g. wood, that look and feel like natural materials

Aluminium system technology

... for smokeproof models

RS-1 door, RS-2 door, "System NovoFire®" fixed glazing

Resistance class		Smoke protection
Type		NovoFire® Alu RS-1	NovoFire® RS-1 combination door	NovoFire® RS-2	NovoFire® smokeproof door with fixed glazing
Element design
Slants		–	–	–	•
Arches		–	–	–	–
Recesses		–	–	–	•
Angle		–	–	–	–
Widening		•	•	•	•

Sizes
Unfinished dimensions	Width min. – max.	624 - 1834*	n. a.	1500 - 3270*	unlimited
Unfinished dimensions	Height min. – max.	1750 - 3135*	n. a.	1755 - 3135*	max. 5015 ¹)²)
Outer frame dimensions ³)	Width min. – max.	604 - 1804*	621 - 1821*	1470 - 3240*	unlimited
Outer frame dimensions ³)	Height min. – max.	1740 - 3120*	1749 - 3129*	1740 - 3120*	max. 5000 ¹)²)
Clear passage dimensions when opened 180°	Width min. – max.	454 - 1414	454 - 1414	1320 - 2850	–
Clear passage dimensions when opened 180°	Height min. – max.	1665 - 2925	1665 - 2925	1665 - 2925	–

Door panel
Installation depth		74	74	74	74
View		150	159	150	75
Pedestal height		98 - 238	98 - 238	98 - 238	75 - 225
Transom profile		98	98	98	98
Glued sash bar		20 - 140	20 - 140	20 - 140	20 - 140

Walls
Masonry		≥ 115	≥ 115	≥ 115	≥ 115
Concrete		≥ 100	≥ 100	≥ 100	≥ 100
Foam mortar or precision blocks		≥ 175	≥ 175	≥ 175	≥ 175
Foam mortar slabs		≥ 150	≥ 150	≥ 150	≥ 150
Partition walls, bolts and studs: steel		≥ 95	≥ 95	≥ 95	≥ 95
Partition walls, bolts and studs: timber		≥ 105	≥ 105	≥ 105	≥ 105
Steel structure cladded/uncladded		•	•	•	•
Wood structure cladded		•	•	•	•
Door / glazing combination		•	•	•	•
Z-frames		–	–	–	–

Fillers
Glazing LSG or TSG		1302 x 2782	1302 x 2782	1302 x 2782	•
Panel		•	•	•	•
Glass / panelling		•	•	•	•
Glass	Wet glazing	•	•	•	•
Glass	Dry glazing	•	•	•	•

Design variants
with fanlight and side part		•	•	•	•
with fanlight		•	•	•	•
with side part		•	•	•	•
Smokeproof door as per DIN 18095 and EN 1634 - Part 3		•	•	•	•
Max. soundproofing Rw,P (Rw,R)		42 (37)	–	42 (37)	–
Burglar resistance ³)		–	–	–	–
Heat transfer Uf		–	–	–	–

Test certificate/ Approval numbers		P-120003623-10	P-120003623-10	P-120003623-10	P-120003623-10
Tested to		DIN 4102 and EN 1634

• possible – not possible
* Incl. 120 mm wider door frame on the left, right and at the top
¹) As stipulated for structural stability
²) Installation of RS-1 door or RS-2 door in fixed glazing:
   We recommend a stiffening tube on the left and right of the frame profile of the fixed glazing.
   H < 3500 without stiffening tube, H < 4000 with aluminium tube 80 x 50 x 4,
  H < 4500 with Al tube 100 x 50 x 4, H < 5000 with Al tube 120 x 50 x 4
³) Can be based on the “System NovoFire® T30” system

All sizes in mm, RAM = Outer frame dimensions

... for T30 (EI2 30) fireproof models

T30-1 (EI2 30) door, T30-2 (EI2 30) door, “System NovoFire®” F30 fire resistant glazing

Resistance class		T30 (EI2 30) / F30
Type		NovoFire® Alu T30-1	NovoFire® T30-1 combination door	NovoFire® T30-2	NovoFire® F30 with T30
Element design
Slants		–	–	–	•
Arches		–	–	–	–
Recesses		–	–	–	–
Angle		–	–	–	–
Widening		•	•	•	•

Sizes
Unfinished dimensions	Width min. – max.	634 - 1834*	811 - 3312*	1500 - 3270*	unlimited
Unfinished dimensions	Height min. – max.	1750 - 3135*	1915 - 3820*	1755 - 3135*	max. 5015 ¹)²)
Outer frame dimensions	Width min. – max.	604 - 1804*	781 - 3282*	1470 - 3240*	unlimited
Outer frame dimensions	Height min. – max.	1740 - 3120*	1900 - 3805*	1740 - 3120*	max. 5000 ¹)²)
Clear passage dimensions when opened 180°	Width min. – max.	454 - 1414	454 - 1414	1320 - 2850	–
Clear passage dimensions when opened 180°	Height min. – max.	1665 - 2925	1665 - 2616	1665 - 2925	–

Door panel
Installation depth		74	74	74	74
View		150	159	150	75
Pedestal height		98 - 238	98 - 238	98 - 238	75 - 225
Transom profile		98	98	98	98
Glued sash bar		20 - 140	20 - 140	20 - 140	20 - 140

Walls
Masonry		≥ 115	≥ 115	≥ 115	≥ 115
Concrete		≥ 100	≥ 100	≥ 100	≥ 100
Foam mortar or precision blocks		≥ 175	≥ 175	≥ 175	≥ 175
Foam mortar slabs		≥ 150	≥ 150	≥ 150	≥ 150
Partition walls, bolts and studs: steel		≥ 95	≥ 95	≥ 95	≥ 95
Partition walls, bolts and studs: timber		–	–	–	–
Steel structure cladded/uncladded		•	•	•	•
Wood structure cladded		•	•	•	•
Door / glazing combination		•	•	•	•
Z-frames		–	–	–	–

Fillers
Contraflam 30 - 1 / Contraflam 30 - V6 (Contraflam 30 - V22) / Contraflam 30 - V24 (Contraflam 30 - V26) / Contraflam 30 IGU Max. width x height		1302 x 2782 939 x 3000 2345 x 1219			2200 x 1400 2345 x 1219 1500 x 3000
Pyrostop type 30 - 1 / Pyrostop type 30 - 10 / Pyrostop type 30 - 2 / Pyrostop type 30 - 20 / +P2A, P4A, P6B / Pyrostop 30 - 1.Iso / Pyrostop 30 - 2.Iso Max. width x height		1400 x 2577 2929 x 924			2929 x 924 1400 x 2577
Promaglas 30, type 1 / Promaglas 30, type 2 / Promaglas 30, type 20		1302 x 2782			1302 x 2782 2782 x 924
Panel		•	•	•	•
Glass / panelling		•	•	•	•
Glass	Wet glazing	•	•	•	•
Glass	Dry glazing	•	•	•	•

Design variants
with fanlight and side part		•	•	•	•
with fanlight		•	•	•	•
with side part		•	•	•	•
Smokeproof door as per DIN 18095 and EN 1634 - Part 3 (in combination with DIN 4102)		•	•	•	•
Max. soundproofing Rw,P (Rw,R)		40 (35)	–	40 (35)	–
Burglar resistance ³)		WK 1-3	WK 1-3	–	–
Heat transfer Uf		–	–	–	–

Test certificate/ Approval numbers		Z-6.20-1845	Z-6.20-1845 Z-19.14-1769	Z-6.20-1845	Z-19.14-1769
Tested to		DIN 4102 and EN 1634

• possible – not possible
* Incl. 120 mm wider door frame on the left, right and at the top
¹) As stipulated for structural stability
²) Installation of RS-1 door or RS-2 door in fixed glazing:
   We recommend a stiffening tube on the left and right of the frame profile of the fixed glazing.
   H ≤ 3500 without stiffening tube, H ≤ 4000 with aluminium tube 80 x 50 x 4,
   H ≤ 4500 with Al tube 100 x 50 x 4, H ≤ 5000 with Al tube 120 x 50 x 4
³) Can be based on the “System NovoFire® T30” system

All sizes in mm, RAM = Outer frame dimensions

... for T90 (EI2 90) fireproof models

T90-1 (EI2 90) door, T90-2 (EI2 90) door, “System NovoFire®” F90 fire resistant glazing

Resistance class		T90 (EI2 90) / F90
Type		NovoFire® Alu T90-1	NovoFire® T90-2	NovoFire® F90 with T90
Element design
Slants		–	–	•
Arches		–	–	–
Recesses		–	–	–
Angle		–	–	–
Widening		•	•	•

Sizes
Unfinished dimensions	Width min. – max.	624 - 1834*	1500 - 2730*	unlimited
Unfinished dimensions	Height min. – max.	1750 - 2610*	1750 - 2610*	max. 4015 ¹) ²)
Outer frame dimensions	Width min. – max.	604 - 1710*	1470 - 2700*	unlimited
Outer frame dimensions	Height min. – max.	1740 - 2600*	1740 - 2600*	max. 4000 ¹) ²)
Clear passage dimensions when opened 180°	Width min. – max.	454 - 1320	1320 - 2310	–
Clear passage dimensions when opened 180°	Height min. – max.	1665 - 2405	1665 - 2405	–

Door panel
Installation depth		90	90	90
View		150	150	75
Pedestal height		98 - 238	98 - 238	98 - 238
Transom profile		98	98	98
Glued sash bar		20 - 140	20 - 140	20 - 140

Walls
Masonry		≥ 175	≥ 175	≥ 175
Concrete		≥ 140	≥ 140	≥ 140
Foam mortar or precision blocks		≥ 200	≥ 200	≥ 200
Foam mortar slabs		≥ 175	≥ 175	≥ 175
Partition walls, bolts and studs: steel		≥ 100	≥ 100	≥ 100
Partition walls, bolts and studs: timber		–	–	–
Steel structure cladded		•	•	•
Wood structure cladded		–	–	–
Door / glazing combination		•	•	•
Z-frames		–	–	–

Fillers
Contraflam 90	Max. width x height	1208 x 2261	1208 x 2261	1400 x 2400 2200 x 1400
	Fanlight	2347 x 939
	Side part	939 x 2413
Pyrostop type 90-1	Width x Height	1208 x ≤ 2261	1208 x 2261	1400 x 2400 2200 x 1400
	Total area	≤ 2.44 m²	≤ 2.44 m²
	Fanlight	2347 x 939
	Side part	939 x 2413
Pyrostop type 90-2	Width x Height	1208 x ≤ 2261	1208 x 2261	1400 x 2400 2200 x 1400
	Total area	≤ 2.44 m²	≤ 2.44 m²
	Fanlight	2347 x 939
	Side part	939 x 2413
Panel		•	•	•
Glass / panelling		•	•	•
Glass	Wet glazing	•	•	•
Glass	Dry glazing	•	•	•

Design variants
with fanlight and side part		•	•	•
with fanlight		•	•	•
with side part		•	•	•
Smokeproof door as per DIN 18095 and EN 1634 - Part 3 (in combination with DIN 4102)		•	•	•
Max. soundproofing Rw,P (Rw,R)		42 (37)	42 (37)	–
Burglar resistance ³)		WK 1-3	WK 1-3	–
Heat transfer Uf		–	–	–

Test certificate/ Approval numbers		Z-6.20-1836	Z-6.20-1836	Z-19.14-1771
Tested to		DIN 4102 and EN 1634

• possible – not possible
* Incl. 120 mm wider door frame on the left, right and at the top
¹) As stipulated for structural stability
²) Installation of RS-1 door or RS-2 door in fixed glazing:
   We recommend a stiffening tube on the left and right of the frame profile of the fixed glazing.
   H ≤ 3500 without stiffening tube, H ≤ 4000 with aluminium tube 80 x 50 x 4,
   H ≤ 4500 with Al tube 100 x 50 x 4, H ≤ 5000 with Al tube 120 x 50 x 4

All sizes in mm, RAM = Outer frame dimensions

Assembly

Installing a tubular frame door

Click on the link on the left to watch a video explaining how to install tubular frame doors. This video clearly describes the individual assembly steps in detail, using a NovoFire(R) Alu T30 (EI2 30) as an example.

Numerous other animations / videos can be found on the Novoferm YouTube channel:

https://www.youtube.com/user/NovofermVideos/

Install doors quickly with Novoferm fire protection foam

Novoferm fire protection foam

Profiles and frames used in metal and drywall construction can be backfilled much more quickly and cleanly with Novoferm fire protection foam. The usual previous experience with installing fire resistant doors is entirely sufficient. Documenting approval-compliant installation is unbelievably easy.

The foam can features self-adhesive labels (1) for this purpose, which are easy to detach and are simply stuck onto the confirmation of conformity (2). They contain all the necessary information. There is no easier, cleaner or faster way to install fire resistant doors today.

Your advantages at a glance!

Fire protection foam for backfilling profiles on tubular frame doors with one or two leaves
Size range: 1 leaf up to 1563 x 3000 mm; 2 leaf up to 3000 x 3000 mm incl. sides and tops as T units as per approval
Equivalent to NovoFire® T30-1/-2-(RS) door types
Approval no. Z-6.20.1845, tested to EN 1634-1 criteria, approved as per DIN 4102-5
“System NovoFire® RS-1/2” smokeproof doors as per GTC P-120003623-10 can be backfilled with PU or fire protection foam in all types of walls (not illustrated)

It's as easy as this:
Wet cavity …

… fill with fire protection foam…

… remove excess foam once dry…

... cover joint.

Installation in concrete, masonry and installation walls

T30 flush and smokeproof
Unrestricted choice between two installation methods:
• Push-through installation
• Weld-on installation
Smokeproof doors must always be sealed on both sides

T30 and smokeproof with battens
Unrestricted choice between two installation methods:
• Push-through installation
• Weld-on installation
Smokeproof doors must always be sealed on both sides

T30 with battens
Unrestricted choice between two installation methods:
• Push-through installation
• Weld-on installation
Smokeproof doors must always be sealed on both sides

Installation on cladded steel supports

T30 flush and smokeproof
Unrestricted choice between two installation methods:
• Push-through installation
• Weld-on installation
Smokeproof doors must always be sealed on both sides

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